We package it — safely and professionally.
Whatever type of mask — oxygen masks, face shields, mouth-and-nose coverings, medical face masks, or filtering half masks — our packaging machines package them so that everything remains protected during transport and storage, arriving with the consumer hygienically clean.
Packaging masks combines high volumes with clear hygiene requirements.
Packaging machines for medical protective masks must operate reliably, process different mask types dependably, and consistently achieve high cycle rates. Kallfass develops packaging machines specifically designed for exactly this mix of requirements.
Packaging examples
Which packaging machine for your product?
Together we'll find the right solution!
Your product is unique. So are your packaging requirements. Our standard for film packaging is always the same:
"A pack has to be perfect!"
We act according to this principle. To ensure the packaging result is right in the end, a wide range of factors must be considered in advance. When choosing a suitable packaging machine, several machine types are generally possible candidates. But there is only one machine that, taking all factors into account, achieves the optimal packaging result. Together with you, we want to find exactly that Kallfass system.
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We look forward to welcoming you to our customer lounge!
At our company headquarters in Nürtingen, we showcase our state-of-the-art technologies all year round. Our goal is to find the right packaging machine for your product in a constructive business atmosphere.
We're happy to take the time for this consultation, even if it takes a little longer.
Hygiene and protection requirements in mask packaging
Medical masks — whether surgical masks or FFP2 and FFP3 protective masks — are subject, as medical devices, to defined requirements for packaging and labeling. The packaging must ensure protection against contamination. Individual packaging protects the mask until it is removed. For larger packaging units, an additional film wrap provides hygiene protection and transport stability. The packaging machine must reliably handle both packaging stages.
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Machine deployment in mask packaging
In mask packaging, film wrapping machines take on central tasks: packing individual masks, bundling stacks, and secondary packaging for shipping. The masks are fed in the correct orientation and processed gently — without affecting the sensitive structure of the masks.
Kallfass machines are designed for high throughput. Availability of over 98.5% in multi-shift operation ensures that no unplanned downtime occurs, even at high production volumes. This reliability is a decisive factor, especially in the mass production of disposable masks.
Process stability at high volume
Masks are produced in large quantities. The packaging process must therefore be not only hygienic but also efficient. Automatic packaging solutions ensure high cycle performance and consistently high packaging quality.
Flexibility for different mask types
Surgical masks, FFP2 masks, and FFP3 masks differ in shape, size, and packaging requirements. A flexible packaging machine enables fast format changeovers without extensive setup times. This allows different mask types to be processed economically on a single line — a clear advantage for manufacturers with a broad product range.
Our packaging machines
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Perfection is our aspiration –
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FAQ
What requirements apply to packaging medical masks?
As medical devices, medical masks are subject to defined specifications for packaging and labeling. The packaging must ensure protection against contamination and enable clear product identification.
What packaging forms are common for masks?
Individual masks are often wrapped in film or packaged in cardboard. Larger units receive an additional film wrap for hygiene protection and transport stability.
How high are the achievable cycle rates in mask packaging?
This depends on the machine type and packaging form. Kallfass machines are designed for high throughput and achieve availability of over 98.5% in multi-shift operation.
Can different mask types be packaged on a single machine?
Yes. Modern film wrapping machines enable fast format changeovers, allowing surgical masks, FFP2 masks, and FFP3 masks to be economically processed on a single line.
How is hygiene ensured in the packaging process?
Through process-reliable machine design and defined packaging workflows. The mask is processed reliably from infeed through to the finished packaging unit.