We package it — safely and professionally.
Our packaging machines safely and reliably package toys and sports equipment for indoor or outdoor activities. Whether board games, plush toys, play kitchen accessories, skis, or snowboards — all products are packaged perfectly to bring them to the end consumer in an appealing way.
Toys, leisure products, and outdoor equipment are among the most geometrically diverse goods in the consumer goods sector.
A flat board game box, a rolled-up yoga mat, a soccer ball, or a disassembled fitness bench — all go through the same packaging process, yet bring completely different dimensions and weights with them. Packaging machines for this product group must accommodate this range with flexible packaging solutions while also handling high quantities more effectively during seasonal peak periods.
Packaging examples
Which packaging machine for your product?
Together we'll find the right solution!
Your product is unique. So are your packaging requirements. Our standard for film packaging is always the same:
"A pack has to be perfect!"
We act according to this principle. To ensure the packaging result is right in the end, a wide range of factors must be considered in advance. When choosing a suitable packaging machine, several machine types are generally possible candidates. But there is only one machine that, taking all factors into account, achieves the optimal packaging result. Together with you, we want to find exactly that Kallfass system.
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and bring your products along
We look forward to welcoming you to our customer lounge!
At our company headquarters in Nürtingen, we showcase our state-of-the-art technologies all year round. Our goal is to find the right packaging machine for your product in a constructive business atmosphere.
We're happy to take the time for this consultation, even if it takes a little longer.
Packaging requirements for toys and leisure products
Seasonality is particularly pronounced in this segment. During the Christmas season, toy warehouses and contract packers run in multi-shift operation to handle the rush. The same applies to outdoor equipment, camping accessories, and garden games in summer. During these weeks, automatic packaging machines must process high quantities every day — reliably and without unplanned downtime. Efficient workflows are essential to ensure delivery deadlines can be met during peak seasonal business.
Outdoor products place special demands on the packaging material. Camping equipment, garden furniture accessories, or outdoor devices are often stored for extended periods in unheated warehouses. The film packaging must reliably keep out weather influences, moisture, and UV radiation. Accessory sets — such as spare parts, assembly materials, or figure extensions — must be packaged as a complete unit so nothing is missing for the end consumer.
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Packaging principles for different product geometries
Flat goods such as board game boxes, puzzles, or sports books are fully enclosed via full film wrap. Side sealing machines work precisely here, delivering clean, accurate packaging results even with varying formats.
For bulkier products with larger cross-sections — yoga mats, rackets, or rolled-up camping equipment — Kallfass side sealing machines are equally suitable.
Flexible machines for efficient packaging processes
Contract packers and packaging service providers handle a wide variety of products every day. Fast format changeovers between variants are not the exception here, but everyday practice.
Saved product programs can be quickly accessed via the Kallfass Easy Touch HMI. Kallfass systems are designed for process reliability and efficiency — especially during peak seasonal business, where every hour of production counts, this is the decisive foundation for economical packaging processes.
Our packaging machines
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FAQ
How can very different product sizes be processed on a single packaging machine?
Kallfass machines are designed for wide format ranges. Different dimensions can be quickly recalled via saved product programs on the Easy Touch HMI. Switching between a flat game box and a bulkier item is completed in just a few steps.
How are accessory sets reliably packaged as a complete unit?
Accessory sets are packaged as a sealed unit using a film banderole or full film wrap. All components remain safely together. With transparent film, the contents are visible and fully verifiable to the end consumer — an important factor for premium sets.
Are film wrapping machines also suitable for the Christmas and seasonal business?
Yes. Kallfass systems are designed for multi-shift operation during peak-load periods and achieve availability of over 98.5%. Contract packers and packaging service providers use them specifically during the Christmas and summer business to handle high volumes in a short time.
Can bulky items such as fitness equipment or garden games also be packaged?
For large-format and bulky goods, Kallfass side sealing machines and large-scale banderoling machines are available. For very large formats, individual project consultation is recommended to optimally match machine sizing, film selection, and infeed technology to the product.