We package it — safely and professionally.
All products needed for everyday household use can be packaged on our systems. Size, shape, and weight play no role here.
Kitchen appliances, cleaning products, home textiles, and small appliances for the end-consumer market place clear demands on the packaging process:
reliable protection against transport damage, dust, and moisture — combined with an appearance that convinces at the point of sale. Film wrapping machines are designed to meet these requirements in continuous operation: precisely, quickly, and with a consistently clean result.
Packaging examples
Which packaging machine for your product?
Together we'll find the right solution!
Your product is unique. So are your packaging requirements. Our standard for film packaging is always the same:
"A pack has to be perfect!"
We act according to this principle. To ensure the packaging result is right in the end, a wide range of factors must be considered in advance. When choosing a suitable packaging machine, several machine types are generally possible candidates. But there is only one machine that, taking all factors into account, achieves the optimal packaging result. Together with you, we want to find exactly that Kallfass system.
Visit us in Nürtingen anytime
and bring your products along
We look forward to welcoming you to our customer lounge!
At our company headquarters in Nürtingen, we showcase our state-of-the-art technologies all year round. Our goal is to find the right packaging machine for your product in a constructive business atmosphere.
We're happy to take the time for this consultation, even if it takes a little longer.
Packaging requirements in the consumer goods sector
Products in this category reach the end consumer through various channels: grocery retail, specialty retail, drugstores, or e-commerce. Each channel places different demands on packaging solutions. In brick-and-mortar retail, shelf presentation matters — the film must fit tightly, be transparent, and present the product without folds or uneven seals. In mail order retail, on the other hand, mechanical protection is what counts: the packaging must withstand impacts and pressure loads within the parcel without damage.
For many products, film wrapping machines have replaced traditional cardboard packaging. The product remains visible, returns due to damaged cartons decrease, and material use is reduced — a sustainable packaging solution that combines efficiency with resource conservation. Especially for items with an appealing design, transparent film packaging offers a clear advantage at the point of sale.
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Packaging principles for individual and multipacks
Individual products are fully enclosed via full film wrap. Side sealing machines work with format flexibility here and deliver attractively shaped packs even with varying dimensions.
Film banderoles are suitable for multipacks — such as 2- or 4-packs of cleaning products, sponges, or paper towels. Multiple units are bundled together neatly, without the need for cardboard secondary packaging.
Flexibility and efficiency in continuous operation
Packaging lines for consumer goods often run in multi-shift operation. Different product variants and container sizes change regularly — machine flexibility in these processes is not an option, but a requirement. Saved product programs can be quickly accessed via the Kallfass Easy Touch HMI. Automatic packaging machines of this kind reduce setup times and keep the line running without long interruptions.
Kallfass packaging machines achieve availability of over 98.5% in multi-shift operation. For manufacturers and contract packers who package high quantities of different products every day, these are robust packaging solutions for economical and sustainable processes — with the efficiency the consumer goods market demands.
Our packaging machines
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Perfection is our aspiration –
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FAQ
Can film packaging completely replace cardboard packaging for consumer goods?
In many cases, yes. Transparent shrink films reliably protect the product, make it visible at the point of sale, and reduce material use compared to cardboard packaging. Kallfass references show that returns due to damaged packaging drop significantly after switching to film packaging.
Welche Folien eignen sich für diese Produktkategorie?
Transparent polyolefin shrink films are mainly used. They deliver a clear, glossy appearance at the point of sale and can be precisely processed on film wrapping machines. For products with sharp edges or higher weight, more tear-resistant PE films are used.
How can multipacks be packaged efficiently?
Film banderoles neatly bundle several units together without secondary packaging. The banderoling machine wraps the products at the sides with film, and the shrink tunnel then creates a firm, form-fitted unit. The process is fast, material-efficient, and delivers a clean result for both shelf presentation and shipping.
How quickly can the machine be changed over between different products?
Format changeovers can be completed in just a few steps using saved product programs on the Easy Touch HMI. This minimizes downtime, even with frequently changing products and container sizes.
Are Kallfass packaging machines also suitable for sensitive small appliances?
Yes. The machines are designed for a wide range of formats and gently process small or sensitive products as well. Film and machine parameters are matched to the specific product to prevent damage during the packaging process.