Film packaging for furniture, doors, windows, countertops and other large-sized products

Möbelpakete im Karton folienverpacken
Fenster mit Styropor-Schutzkappen in Folie verpacken

In order to shrinkwrap large and extremely large products, large-sized packaging lines are required

Kallfass has on the one hand the fully-automatic large-format sleeve wrappers SUPER WRAP 1300 and 1600 de Luxe, on the other hand the UNIVERSA 700 and for the extreme dimensions the UNIVERSA 1000 in the programme. This range helps you being equipped even for the largest sizes. Especially in the furniture industry, the large-format sleeve wrappers together with the HV tunnel technology achieve lateral completely closed shrinkwrapping. Ugly and annoying film flaring can be widely avoided.

Here some product examples:

Komplett im Folienpack eingeschrumpft, die IKEA Lack Tische
UNIVERSA 1000 für Folien-Volleinschlag bei Möbelteile

LACK tables from IKEA, completely overwrapped in shrink film

An innovative packaging style. The earlier cardboard packaging is replaced by a 38 µm film packaging. The Universa 1000 with a packing width of up to 1000 mm manages the film overwrap even with these popular tables. The end customer can recognize the pattern already at the sale point. By introducing the film packaging, expensive product changes and ripped-up boxes decreased radically.

 


Komplett im Folienpack eingeschrumpft, die IKEA Lack Regale
UNIVERSA 400 für Folien-Volleinschlag bei Regalbrettern

Full film overwrap even for LACK shelves from IKEA

For this IKEA product, the earlier cardboard packaging is replaced by a 38 µm film packaging as well. The narrow sizes permit the use of the UNIVERSA 400 models. The same positive effect is achieved: significant cost savings by decreased returns.


Stahltüren beim Verpacken mit Großbündelpacker. Zentriereinrichtung im Einlaufbereich
Schwere Stahltüren auf dem Auslaufband

Heavy doors of steel, packed in PE film

The doors are packed in shrink film together with the accessories and installation manual. The centering device in the infeeding section is centering the heavy products automatically. Cardboard inlays provide an additional protection.


manuelle Folienverpackung einer großen Arbeitsplatte und nachfolgendem Schrumpftunnel
Das Packgut wird manuell in Folie eingeschlagen

Manual film overwrap for large boards and countertops

But you don’t need always a huge line: with low performance required, the large boards can be manually packed and afterwards shrinked. The very good packaging result is a great benefit at little cost.

 


Bettroste auf dem Zuführband des Großbanderoliermaschine
Verpacken von Latten- und Bettrosten

Slatted frames and mattresses

These products can not be dissembled and must be packed as a whole. This is a job for the Kallfass large-sized sleeve wrappers in connection with HV tunnel technology, even with cardboard protective lids.

 


Besonders lange Markiesen im Karton und anschließend Folienverpackung

Awnings in long cardboard boxes

The tight film packaging is firmly supporting the awnings in addition to the three-cornered section.